Tuesday, June 2, 2009

Closet Systems

My wife wanted some nice closet systems in order to avoid the use of dressers and save on space in our bedrooms. After going to Lowes, I quickly realized that we could either spend a lot of money on particle board, get some metal racks and shelves that I wasn't particularly fond of, or spend the least of the above options and get to work building. Of course I chose the latter - purchasing (2) 4x8 sheets of sanded pine plywood 3/4" thick cut into 15 7/8" widths, thanks to the helpful guys in the lumber department at the local Lowe's store.

Below is the pile of stuff I started with:



Taking the 15 7/8" strips, I cut 2 at 80". These would become the sides of the unit. Taking another full strip, I cut them into 15 7/8" lengths. I then trimmed them down to 15" deep. Taking the 2 remnants from the sides, cut these to 15 7/8" x 15" for additional shelves. I had 6 shelves, starting flush at the top, the every 15 3/4" down from the top. Taking some scrap, I cut a piece at 15 7/8" wide by 2 1/2" tall.

Now with all of the pieces cut, I put the sides of the unit on their sides and put the top and bottom shelves between the sides. I pre-drilled holes through the sides and screwed the top and bottom shelves into place. If you use a size like 1/2" or 1", you can purchase plugs at the local hardware store for a nicer finished look - I just used wood filler. After putting the top and bottom shelves in, I put on a 1/4" plywood back on - this was definitely overkill and made it look more like a bookcase. I nailed the 1/4" plywood on, then pre-drilled and screwed every 32" on the sides. Once that was finished, I stood the unit up, and begun to put the other shelves in. I started from the top, measuring 16" down and placing scrap 3/4" ply with my clamps to temporarily hold my shelves while I pre-drilled and screwed them in. After doing that 3 more times, I had the following:



After getting it up and all the shelves in, I was left with the unfinished, untamed ends of the plywood facing out. I purchases screen moulding from Lowe's which I cut to length and nailed with a finish nailer on all of the fronts of the shelves and sides. After that, I filled all the holes, nails, and screws with wood filler. In order to match the rest of the bedroom, I decided to stain:



Finally, I screwed the unit into place in my closet, finding studs in the wall to anchor to:



Note the extra shelves and rods...didn't really get into that. The rods are just 1" round rods that Lowe's sells in 8' foot lengths which I finished with linseed oil - easier than staining and polyurethaning. I attached them with plastic rod holders which I spray painted silver.

The same process could be followed for a bookcase. Checkout the pics of the house to see more about that...

1 comment:

  1. Here's the kicker in why I did it:

    (2) 4x8 3/4" - $30
    (2) 8' screen mold - $5
    (1) 4x8 1/4" - $20

    For around $65, I got 2 80" tall by 16" wide by 16" deep shelving units. If you're doing a bookcase, like I'm doing with Maple now - I could stretch that to 3 sets of shelves. Best part - the guys at Lowe's cut the big sheets for me for free - minimal cutting! Literally took me 45 minutes each to build...

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